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Wi Bond Work Index Ws Specific energy correction for size distribution (kWh/t) WiBM Bond Ball Mill Test Work Index (kWh/t) 3. KEYWORDS Autogenous Grinding (AG), Ball mill, Bond Work Index (Wi), Comminution circuit, High Pressure Grinding Rolls (HPGRs), Rod mill, Semi-Autogenous Grinding (SAG), Spe-cific energy (W) 4. INTRODUCTION …Web
An alternative mill ball charge is proposed that closely approximates Bond's original total ball mass, number of balls and ball surface area. Results of 30 Bond Work index tests of six pure materials (calcite, magnesite, labradorite (feldspar), quartz, andalusite and glass) using closing screen apertures (P 1) values of 500, 250, 125, 90 …Web
The Bond ball mill work index is an expression of the material's resistance to ground and a measure of the grinding efficiency. The test is a standardized methodology …Web
The work index equation for a ball mill test was generated by Fred Bond to empirically predict the operating work index of an industrial ball mill (8 ft dia by 8 ft effective grinding length ...Web
E = K (P80 ⁿ – F80 ⁿ ) where K and n are empirical constants measured for your ore. One solution for this equation Bond's equation if K = (10·Wi) and n = –½. 1. Reference ore. Run a ...Web
The Bond Work Index (Wi) is a common technique for the estimation of hardness and energy requirement for comminution using ball mills. However, this technique is time-consuming (close to 5 hours ...Web
Section snippets Apparatus and methods. Traditional Bond ball mill (Ø305 × 305 mm) and Hardgrove mill were used for the measurements.The traditional Hardgrove Grindability Index (HGI) was determined by using the following equation: HGI = 13 + 6.93 m P where m P means the mass of product particles finer 75 μm in grams. From this …Web
determination Bond. work index approximate value is exactly the same as in the first two grinding cycles of. Prepare a sample, the same as for the standard Bond test (grind to . -3.327 mm ...Web
WiBM Bond Ball Mill Test Work Index (kWh/t) Wic Bond Impact Crushing Test Work Index (kWh/t) WioACT Actual Operating Bond Work Index determined from measurements on the circuit (kWh/t) WiRM Bond Rod Mill Test Work Index (kWh/t) WiSTD Standard Circuit Bond Work Index (expected or designed) used for circuit design. Specific energy …Web
Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5). …Web
Fred Bond published an article in 1961, which, described the procedure for testing ores for a Bond Ball Index. This parameter is still one of the most demanded tools in the design, evaluation and optimization of ball grinding plants around the world. However, the testing methodology for the Bond Dall Index requires about 10 kg ofWeb
A new Bond Work index ball charge is tested to substitute for Bond's specifications. This charge approximates specified total ball mass, number and surface …Web
Bond ball mill work index (BBMWI) test is a standard test used to measure the ball mill work, which is calculated in accordance with the procedure proposed by the Bond [21]. The BBMWI determines how much energy is needed to grind a sample of ore in a ball mill [22]. This measurement is expressed in kilowatt-hour per ton (kWh/t), which is …Web
The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill. The Rod Mill Work Index (RWI) is used for particle size determination in a size range from 25 mm down to 2.1 mm whereas Ball Mill Work ...Web
It is a well-known fact that the value of the Bond work index (wi) for a given ore varies along with the grinding size. In this study, a variability bysis is carried out with the Bond standard grindability tests on …Web
The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a pre-defined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to passing size of <3.35 mm.Web
The work index (Wi) is calculated in a laboratory-scale ball mill with Bond equation. The Bond work index has been widely used in designing full-scale mills but the Bond test is rather complex, lengthy susceptible to procedural errors and this is why attempts have been made to abbreviate and simplify Bond test procedure (Weiss, 1985).Web
KB= Bond's work index, energy per unit mass, kW.h. di= Initial diameter of particle; dn= Final diameter of particles. The bond's useful work index is a useful way for comparing the efficiency of milling operation. This is useful for rough mill size. Procedure to verify the laws of size reduction using Ball millWeb
Similar to a Comparative Work Index, this test is an open circuit dry batch grindability test run in the standard Bond Ball Mill for a set time. It can be used at mesh sizes from 65 to 200 mesh (normally 100 mesh). The test requires calibration against the standard Bond Ball Mill Work Index test to estimate the Work Index.Web
A Bond Work index mill ball charge and closing screen product size distributions for grinding crystalline grains. Int. J. Miner. Process., 165 (2017), pp. 8-14, 10.1016/j.minpro.2017.05.011. View PDF View article View in Scopus Google Scholar. Menéndez et al., 2018.Web
The basic work index equation is: W = 10 Wi/√P – 10 Wi/√F…………………………………………………………………………(1) where W is the work input required in kilowatt hours per short ton to grind from 80% passing F microns to 80% passing P microns, and Wi is the work index, or the grinding resi…
The Bond ball mill work index (Wi BM, or BWi) conducted from a feed size of approximately 2 mm to a product size on the order of …Web
Determination of work index in a common laboratory mill. August 2005. Juan M Menendez-Aguado. B. R. Dzioba. A. L. Coello-Valazquez. The Bond work index is one of the most useful and …Web
The ball mill grindability test is used for describing ore hardness and it is so widespread that the Bond Work Index generated from the test is often referred to as an ore characteristic. The ore resistance to grinding and energy consumption can be expressed using the work index and Bond's Third Theory.Web
The Work Index ball bill is supplied with software. With software version Bonds Work Index Ball Mills is a highly exported equipment as it single handedly helps the customer to quickly decide on the required changes in the plant ball mill grinding characteristics by quickly determining the resistance of the material to grind when there is a ...Web
Bond's work index is one of the mostly widely used metrics of mineral grindability. In spite of its ubiquity, users are often not aware of the nuances of the work index family: what …Web
The Bond Work Index (Wi) is a common technique for the estimation of hardness and energy requirement for comminution using ball mills. However, this technique is time-consuming (close to 5 hours ...Web
The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and …Web
The Bond ball mill work index (Wi BM, or BWi) conducted from a feed size of approximately 2 mm to a product size on the order of 100 µm. The Bond rod mill work index (Wi RM, or RWi) conducted from a …Web
Bond Work Index – Ball Mill (BWi) The Bond Ball Mill Work Index (BWi) is used to calculate the power requirements to grind ore to a typical ball mill product. Table 3 shows the BWi for each composite. Table 3 ‐ Bond Ball Mill Work Index Sample ID Closing Screen Size (μm) F80 (μm)Web
The Bond work index (w i) was determined following BSM, the standard methodology developed by F. C. Bond . The ball mill work index laboratory test is conducted by grinding an ore sample prepared to passing 3.36 mm to product size in the range of 45–150 µm, thus determining the ball mill w i.Web
You need a two-stage solution, first stage open-circuit mill and then second stage closed-circuit mill. First stage, will be broken into two parts as well, you use a Bond rod mill work index for the coarse component of the ore (+2.1 mm) and the Bond ball mill work index for the fine component (-2.1 mm).Web
